If you’ve never driven a Roller you won’t be able to appreciate how effortlessly luxurious they are. This one was in need of some exhaust work and the owner wanted a full copy of the original exhaust in stainless steel. There are a lot of exhaust boxes in the twin system to keep it silent and the owner couldn’t stretch to having it all replaced, especially as a lot of it was still in remarkably good condition. Instead we built the required parts in mild steel and repaired other parts where required. The final bill was a fraction that of what he’d expected and he wafted off into the sunset, another happy customer.
Rolls Royce Repairs
November 29th, 2011More Porsche engines
November 29th, 2011A regular customer of ours runs this 924 carrera GT in the MSVR championship. He was due to race on a Saturday so opted for a quick test session the Wednesday before. The car arrived with us on Wednesday afternoon with an odd misfire and an hour later we had found a hole in one of the pistons. Not wanting him to miss out on any racing we set about stripping the engine down. By Friday lunchtime the car was running again and he made it to the race on Saturday.

Boys Toys
November 29th, 2011This BMW is a track day regular but as the owners talent has grown he felt the need for more grip. We carried out a full geoetry check but as a lot of the car was standard we could do little more than adjust the tracking. The customer decided to start his upgrades with a set of camber adjustable top mounts. These allowed us to improve the geometry to give him more front end grip. Next on the list is a set of coilovers. One step at a time though

Ferrari Jigsaw
September 8th, 2011
This Ferrari P6 kit came to us for an exhaust build. The engine is from a 355 so I think it’s fair to say it’ll be loud. The problem is the car needs to meet the IVA compliance of 99db and have catalytic converters. the engine needs to breath freely though matched length primary headers and have it’s secondary air system, temperature sensors and lambdas included. The customer also wanted quad tips and a cross over adding, all in the space of about 3 feet and without fouling the closely fitting body. That’ll all add up to a challenge then. We just about squeezed it all in there, the pictures speak for themselves. The finished article looks beautiful but as the car is incomplete we couldn’t check the noise levels. we’ll continue to work with the customer though until his creation is on the road.
more dodgy DPFs
September 8th, 2011
Particulate filters are the latest emissions control idea for Diesels. The only major problem is that they have a life span as short as 30,000 miles if a car only gets local town use and the dealers consider their £2000 replacement costs to be an acceptable service charge. Personally we feel that’s a more reasonable cost for a new engine, never mind a wearing component that you’ll need to change again. because of this we do a lot of DPF removals. We bypass the filter assembly and the car then gets sent to have the ECU decoded. the whole lot costs around £200 to £500 and you’ll never need another DPF. You’ll also gain a bit of power as an added extra. This BMW had a full stainless system built for better performance and had the car remapped while he was at it. It produced driveshaft snapping torque figures once finished.
Missing misfire
September 8th, 2011This Astra race car came to us with a misfire that only occurs after half an hour or so of running on the race track. We did a few checks and a bit of digging around. The ECU is a Canems which we use quite a lot of. After running a little data logging and looking at the program it showed the injectors were running beyond their duty cycle and some temperature corrections seemed a little odd. We changed the whole throttle body assembly for one with bigger injectors and the car was remapped to suit. So far it looks as though the problem is solved.
944 Nightmare
September 8th, 2011Sometimes what seems like a simple job can just keep snowballing. This 944 came in with a fairly small water leak. It turned out to be the water pump so we advised on new pump and cambelts while we were at it. Porsche had used mostly nuts and studs to hold the pump in place so with a bit of gas to heat up the nuts they were soon undone. Unfortunately they’d decided the bottom 2 fixings should be bolts into the block, and there’s no way to loosen them off. 20 years of aluminium reacting with steel meant that despite our best efforts the inevitable happened and the bolts broke in the block. A jig was made to locate the drill and using special bits the old bolts were carefully drilled out. New threads were tapped and the new pump went on. We had been supplied a later S2 pump having been told the earlier one was no longer available. With a few changes it did fit but left an idler pulley sitting incorrectly on the cam belt. This lead to several days mix and matching S1 and S2 pulleys to get everything sitting right. All finished well with the job done and no problems. Not the easiest water pump to change though!
keeping it simple
August 1st, 2011
This signum came in with the back boxes blowing on it. The replacements were expensive to say the least and the owners fancied something a little sportier so we decided to build him the rear section in mild steel. the car comes with a large centre box and 2 massive back boxes. To our surprise with the rear boxes removed the car sounded a bit more aggressive but the noise was hardly any louder. We had expected to need to replace the rear boxes to keep the volume sensible but Vauxhall had obviously been pretty cautious with the number of boxes fitted. With some simple pipework and a couple of nice tips the job was cheap and sounded great.
Tardis exhaust
July 28th, 2011we always say that just about anything is possible when it comes to building exhausts. that is assuming you’ve got enough space to fit in big enough boxes. The owner of this Porsche wanted to keep it pretty quiet but also had a limit to his budget, so fancy designs or even large silencer boxes were out of the question. the problem is that with the engine hanging right out of the back there isn’t much room to play with. that’s a problem if the exhaust needs to be quiet as less noise means more exhaust boxes. In the end we twisted the pipework around a couple of standard pattern boxes and slipped in a decibel insert to keep the reverberation down. 

















